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Behind the Design: The Body Glove Crystal Cool Pet Cooling Shirt - Carolina Pet Co.

Behind the Design: The Body Glove Crystal Cool Pet Cooling Shirt

Sophie, the black lab who inspired the pet cooling shirt
Sophie, the beloved black lab whose struggle with heat inspired a revolutionary pet cooling solution

Behind every great product is a story of passion, persistence, and problem-solving. When we first met Teresa Hilton, we knew immediately that we'd found something special—not just an innovative pet cooling solution, but a kindred spirit who shared our commitment to quality and performance.

As manufacturers developing the Body Glove pet product line, we were searching for innovations that embodied the brand's legacy of a lifestyle in the sun. Teresa had already been successfully producing and selling her crystal cooling technology on her own, but she was looking for a partner who could help bring her invention to pet parents everywhere. The fit was perfect: her patented design met our high standards for performance and durability, and our manufacturing expertise and the trusted Body Glove name could take her vision to the next level.

This is Teresa's story—how a simple observation about pets struggling in the heat became a patented innovation that's now helping thousands of dogs stay cool and comfortable.

Recognizing the Need

In 2003, Teresa moved to Florida and adopted a new running partner, Sophie, a lovable black lab who loved the beach as much as she did. However, they had one problem: the heat. And on a beautiful, breezy summer evening, Teresa nearly lost Sophie.

"We were taking it easy, and she was keeping a perfect slow pace with me," Teresa recalls. "However, rounding the second mile she went down all of a sudden on all four paws. Thankfully, a medic nearby came to our aid. He promptly picked her up and carried her to an outdoor shower where we carefully monitored her for the next 2 hours."

The next day, Teresa crafted a "sun guard" made from her running apparel with one simple purpose in mind—to provide Sophie a shirt that would prevent overheating. That's it.

"This whole pursuit to find the perfect cooling garment that would provide Sophie outdoor protection and me peace of mind was a labor of love. She was my first dog, and my best friend."
— Teresa Hilton

Teresa and Sophie became known around town as the "Dog Jeep" as they rode around in their decked out car wrap featuring a larger-than-life Sophie on the side. Sophie sadly passed in 2020, the same year Teresa was awarded the patent, but her spirit lives on in the company and high-quality shirt coined as Summerdog.

"This shirt is her story and the legacy she passes on to all dogs," Teresa says.

Teresa with Sophie in an early prototype shirt

Teresa and Sophie became known around town for their dog shirts

Living in Florida where the year-round climate is already hotter and more humid than the national average, Teresa became keenly aware of owners and their pets struggling with heat. "I see many people taking their dogs out on long, intense walks or bike rides when the pace is too fast and heat too strong," she explains. "My hope is that this shirt will provide the platform to educate the public and save dogs, and prevent these sad and potentially fatal incidents from happening in the future."

Dr. Darrell Nazareth of Vero Beach Veterinary Hospital says that often the problems come from a lack of education. The clinic gets a lot of dogs showing signs of heatstroke, but by the time they get there, it's usually too late because the owners didn't notice the early signs.

Dogs look to us to provide a safe environment and home, and unless we can spot the tell-tale signs of heatstroke—panting, pacing, excessive drooling, rapid heartbeat, bright red gums—heatstroke will continue to increase in numbers and go unreported.

The Eureka Moment: From Idea to Concept

Teresa tried everything on the market—from doggie bandanas to vests—but found they were either bulky, too heavy when wet or frozen, or simply gimmicks that didn't support the claims they made. She then used her own running clothes to knit together a shirt for her 85-pound Sophie, using air-wick, UV fabric shirts with the idea that it would wick away moisture from the dog's body core to keep them cool, while UV material would protect the coat and skin from sun exposure.

The problem? Unlike humans who experience a cooling effect when moisture is wicked away from skin, dogs' bodies have fur and instead would keep the heat in rather than allowing it to evaporate. Wetting the shirt would only provide a cooling effect until the shirt dried. It didn't meet Teresa's criteria of finding a garment that would provide all-day sun protection and owner peace of mind.

Then came the breakthrough.

"I started cutting up all my other cooling accessories and garments to figure out what made them so special," Teresa explains. "Turns out, many cooling products used different types of crystals, some of which worked, and some didn't. Then, I had an idea: what if I used the same material from human sun and sports wear and added a type of cooling crystals that had been tested multiple times?"

"I placed the crystals strategically around the dog's body, where heat would evaporate against the skin and areas with less fur. It was my AHA moment, and we started working on it right away!"
— Teresa Hilton

In 2009, after a year of researching for a solution, Teresa decided to take a leap of faith. She hired a company that helped small inventors like herself secure third-party licensing agreements for new product ideas by showcasing her drawings and ideas to their portfolio of global manufacturers. She then hired a patent attorney in New York to help her apply for a utility patent to protect her idea.

Eleven years later, it came to be known as the first-ever dog shirt to prevent heatstroke.

The Development Process: Trial, Error, and Breakthrough

When Teresa made her first prototype, she only had ONE SIZE to sell—it was called the Sophie Shirt for 85-pound-plus dogs. Very limiting in terms of sales and getting the story out. Additionally, when she did sell a few, because they were custom to fit her dog, they were returned because they didn't fit appropriately to other big dogs.

"In the early days we made a lot of novice mistakes," Teresa admits.

Early prototypes and iterations of the cooling shirt and crystals

The journey through over 100 prototypes to perfect the design

The Summerdog shirt went through over 100 prototypes and iterations to get the details right.

The Challenge: The primary challenge stemmed from the fact that Teresa was working with a custom pattern tailored to Sophie's specific needs, rather than a universal dog shirt pattern. Additionally, her design partner OceanTec USA was a manufacturer specializing in human clothing, which added complexity to the process.

With the assistance of a professional sewer she met in the Miami retail district with experience in pet retail, Teresa finalized the project. These became the final sets of shirts she produced in small batches, available for online purchase and at farmers markets.

Teresa selling Summerdog shirts at farmers markets

Teresa sold her early production runs at farmers markets while perfecting the design

Why Lycra? Teresa tested many blends, but found that Lycra provides the perfect combination needed for durability to support the structure of the shirt and the elasticity to stretch and contour the dog's body, creating that semi-fitted shirt that provides contact to key areas of the dog's body core to bring temperature down.

The Cooling Zones: Teresa chose the strategic placement areas after testing Sophie numerous times after arriving home on hot days. "I'd place regular ice packs, like the ones you'd use in a cooler, under her arms, chin, neck and stomach and would observe how quickly she'd cool and bring her overall body temp down." Similar to the fabric testing, Teresa then tested a variety of non-toxic bulk-grade polymer crystals in sizes ranging from 1-2mm to 2-4mm.

How the Crystal Cool Technology Works

Four strategically placed cooling zones provide hours of temperature regulation

How the Body Glove Crystal Cool Shirt works Shop Crystal Cool Shirt

The Path to Patent and Successful Partnerships

To be candid, even after securing the patent in June 2020, Teresa harbored reservations. She attended the Global Pet Conference, the USPTO's Invention-Con, and sought guidance from a brand licensing attorney. However, despite her efforts, she faced rejection.

"Save yourself time and money and file for patent yourself, find a mentor in the industry, be sure to make everyone you speak to sign an NDA, and believe in yourself. Every NO is just an opportunity to keep going and make your idea better."
— Teresa's advice to aspiring inventors

Then everything changed.

"Finally I was introduced to Bo Nelson of Wholesale Pet," Teresa recalls. "Bo not only believed in my concept but also provided me with access to people in the pet manufacturing world. Their support was invaluable in securing the exposure and credibility my product deserved."

Teresa at an inventors convention

Teresa sought out inventor's conferences and many pet trade shows to find the right audience for her product.

That introduction led to the partnership with Body Glove—a brand synonymous with protection, performance, and an active lifestyle in the sun. The alignment was natural, and together, Teresa's vision could finally reach the pet parents who needed it most.

A Natural Partnership: Body Glove Meets Innovation

The partnership between Teresa's innovation and Body Glove—through Carolina Pet Company's licensing relationship—was more than just a business arrangement. It was a meeting of shared values and complementary strengths.

Teresa's cooling shirt embodied everything Body Glove stands for—innovation born from real-world need, quality crafted through relentless refinement, and a deep commitment to enabling active lifestyles. Just as Body Glove pioneered wetsuits that allowed surfers to stay in the water longer, Teresa's cooling technology allows pets to stay active outdoors longer, safely enjoying the sun and adventures with their families.

The California aesthetic that defines Body Glove—sun-soaked beaches, active outdoor living, and a deep connection to water—perfectly aligned with Teresa's vision. Her shirt was designed for the same lifestyle: beach days, outdoor adventures, and those precious moments when pets and their owners can fully embrace life under the sun together.

Carolina Pet Company, with its expertise in bringing premium pet products to market and its stewardship of the Body Glove pet line, recognized that Teresa's patented technology wasn't just another product—it was an innovation that could genuinely improve pets' lives while staying true to the Body Glove heritage.

Together, this partnership ensures that every pet can safely enjoy the active, outdoor lifestyle that Body Glove has championed for generations, creating happiness both in and out of the water.

The Crystal Cool Shirt Today

Body Glove Crystal Cool Shirt on dog
Body Glove Crystal Cool Shirt detail

The Body Glove Crystal Cool Pet Cooling Shirt delivers advanced temperature regulation through Teresa's patented crystal cooling system. Simply wet the shirt with water to activate biodegradable cooling crystals sewn into four strategic zones across your pet's body. The cooling gel effect lasts for hours, providing relief during walks, playtime, beach trips, and outdoor adventures.

Made from form-fitting Lycra fabric, the shirt moves naturally with your pet without restricting movement or causing discomfort. The eco-friendly biodegradable crystals are reusable—just re-wet to reactivate the cooling power. Perfect for heat-sensitive breeds, active dogs, or any pet that loves spending time outdoors during summer.

Available in six sizes to fit pets of all shapes and breeds, the Crystal Cool Shirt represents over two decades of passion, testing, and innovation—all born from one woman's love for her dog and determination to keep pets safe in the heat.

Teresa with the a variety of the cooling shirt prototypes

From Sophie's struggle to a solution helping thousands of dogs stay cool and safe

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Carolina Pet Co.
AUTHOR

Kaitlin York

Kaitlin is a passionate product designer and strategist, driven by an eye for well-crafted solutions and innovative ideas. She has been a member of the Carolina Pet Company team since 2023 and serves as the Director of Product Design and Development.